We provide rapid prototyping and mass production services for SMT printed circuit boards. We specialized in difficult and sophisticated PCB manufacturing.
Our professional team can communicate effectively with customer to fully understand their needs. Our competent and experienced engineering and manufacturing team help customers solve PCB manufacturing problems that could not solve in other EMS. We consistently achieve high quality and fast delivery. Therefore, we have won high trust and good reputation from our customers. Our customers say they can rest assured after handing over PCB production and assembly work to us. That is why many customers introduced new customers to us.
We provide turn-key material services for electronics, mechanics and box-build solutions to our customers. We work together with customer from new product development, prototypes, testing, sample run, NPI, to mass production. For box assembly, customer may choice to do CTO (Configure to Order) and/or BTO (Build to Order). We also support for After market maintenance and logistics Service.
We have very professional circuit board design companies working closely with us to provide customers with high-quality circuit board designs. They provide superior quality and competitive solutions.
No single PCB manufacturer can meet all the requirements of every customers, which is why we have established close partnerships with more than a dozen different types of PCB manufacturers. Our selection is based on the different requirements of customers, such as time urgency, design complexity, size and cost, etc.
We have completed the quality certifications to all these vendors, so that our customers can have the most suitable Choice. We will properly propose the most suitable PCB manufacturing factory to customers。
We have rich experience in purchasing electronic components and mechanical parts, manage quality and cost of the materials, and also establishes good relationships with suppliers to achieve stable supply. Through supplier surveys, find reliable suppliers, clearly understand their quality systems and production processes, establish stable strategic relationships, and ensure that suppliers can continue to provide quality materials and conduct regular cost reviews. Suppliers are regularly audited. The audit items include past shipment quality, price, and delivery. Quality assurance engineering, timely replacement of suppliers or discussion of improvement measures based on the evaluation results, so as to meet the quality and price standards required by customers
There are number of steps involved in the PCB assembly process depends upon the nature of the individual project. Below is the brief overview of general SMT manufacturing process:
Our capabilities include assembly of BGA, uBGA, 01005, PoP (package on package) and lead-free assembly. We have completed a very challenging PoP (Package on Package) project t with a BGA pitch as low as 0.25 mm.
We provide advanced lead-free PCB assembly manufacturing (lead-free) and RoHS-compliant circuit board components. We offer options for no-clean or water-cleaned fluxes.
Although most customers use lead-free processes, some customers must use traditional lead processes. Therefore, we still support PCB assembly using lead-based solder processes. We offer options for no-clean or water-cleaned fluxes.
Refer to the Reference Documents at the bottom of this page for the lead-free / RoHS-compliant assembly manufacturing guidelines.
In order to assist customers to effectively reduce manufacturing costs and catchup development schedule, rework is a professional capability that the professional EMS factories must have. This will help engineer to modify their prototype and demonstracte product function for urgent situations
We have rich experience in BGA rework, including disassembly, soldering, and replacement of various planting balls (µBGA, PBGA, CBGA, TBGA, CSP, LGA); solder mask, pad repair, reflow, etc.
PCB printed circuit board, ball grid array (BGA) and chip scale package (CSP) have been widely used in PCB manufacturing process. We use Nordson X-ray inspecting system to do ultra high resolution inspection for PCBA. Nordson DAGE is the ideal machine for PCBA inspection. This inspection system is an ideal tool for R & D engineers to diagnose highly complex PCB printed circuit board problems.
Please provide the following information for requesting a quote:
BOM (Bill of Material with AVL)、GERBE or PCB CAD file, {CB panelization (Panel drawing),XY data / placement file, Readable plots file,PCB Assembly drawing), etc. We will contact you soon for the quotation.
We have computerized Manufacturing execution systems (MES) to integrate the information flow between multiple operations and achieve process improvement, engineering improvement, scheduling improvement, ECN execution, error prevention, product quality improvement, real-time production information collection, tracibility and quality control efficiency and many more.
MES system helps us understand how current conditions on the plant floor and optimize to improve production output. It enable the control of multiple elements of the production process to achieve highest efficiency of our operation.
The MES systems to track and document the transformation of raw materials to finished goods. This is also a mandatory process for ISO13485 Medical Equipment Manfacturing.
It can be divided into three categories, namely Single Layer PCB, Double Layer PCB and Multi Layer PCB.
Non-flame retardant PCB board: 94HB cardboard is the most common low-cost material and has no flame retardant effect.
Flame retardant PCB board with flame retardant effect: 94V0 paperboard has flame retardant effect because flame retardant is added to the composition. The fire resistance level of PCB circuit boards can be divided into four categories according to UL regulations: UL-94V0, UL-94V1, UL-94V2 and UL-94HB.